Mass Production

Fast electron beam welding with minimal non-productive times

We develop, produce and sell ready-for-use production lines for electron beam welding and hard coating of serial parts. Alternatively, our customers can also make use of our groundbreaking technology by means of contract manufacturing or inhouse production. If requested, we will also operate the machine for large-series welding and coating at your production location in order to ensure short distances and to create lasting advantages. That means pro-beam cells takes responsibility for component welding and coating in your production process.


Features of our machines

• Electron beam welding with load lock cycle principle in single piece flow
• Short cycle times and minimal non-productive times due to optimized vacuum technology and motion sequences
• The high-speed beam deflection allows for multi-beam processing
• Optimal weld seam quality and long cleaning cycles since the process takes place in high vacuum
• Durable cathodes with fitting device, easy to replace
• High equipment availability
• Low operational and maintenance costs
• Minimal footprint on a platform suitable for containers

pro-beam cells 60 kV electron beam generator (external)

• pro-beam cathodes with precise filament cartridge
• Pluggable HV cable (DIN 6838), safety switch
• Beam generator: FEM optimized beam run, ceramic insulator, oil-free, water-cooled, completely replaceable, Leybold TMP361
• Alignment coil, measuring orifice
• Lineary actuated jet tube valve, safety switch, flood function for impermissible beams
• Light optics with automated evaporation protection
• TV camera and LED cold-light source (50.000h)
• water-cooled coil housing
• High-speed deflection coil, ±7.5°
• Integrated back-scattered electron collector for ELO

pro-beam cells 60 kV electron beam generator (internal)

• pro-beam cathodes with precise changing equipment, approx. 540mm x 145mm x 145mm
• Weight incl. TMP approx. 40kg
• Pluggable HV cable (DIN 6838)
• Beam generator: FEM optimized beam run, ceramic insulator, oil-free, water-cooled, completely replaceable, Leybold TMP250
• Water-cooled coil housing
• High-speed deflection coil, ±7.5°
• Integrated back-scattered electron collector for ELO

Machine type/ parameters manufacturing cells		max. welding space (**)			Installation conditions
		Diameter	Height	Mass (*)	Length	Width	Height	Surface
		mm	mm	kg	mm	mm	mm	m2
gear cell		170	180	40	5500	2200	3000	12

(*) max. capacity of the table
(**) device must be considered

 

Machine type/ parameters load lock cycle machine		max. welding space (**)			Installation conditions
		Diameter	Height	Mass (*)	Length	Width	Height	Surface
		mm	mm	kg	mm	mm	mm	m2
165 RT		170	180	40	1800	2400	3000	4
360 RT		360	550	130	2200	2400	3000	5

(*) max. capacity of the table
(**) device must be considered